Advanced Containerized Biomass and Wood Pellet Plant
SERVODAY PELLETBOX

The SERVODAY PELLETBOX Containerized Biomass and Wood Pellet Plant is designed to convert various biomass materials into high-quality fuel pellets. This modular, scalable solution offers a streamlined approach to pellet production, making it economically viable for smaller industrial plants to operate efficiently.

SERVODAY PELLETBOX is available in multiple capacities, including 1 TPH, 2 TPH, 3 TPH, and 4 TPH. Each system is housed in marine containers and includes stages for raw material preparation, drying, grinding, and pelletizing. This flexibility allows for the processing of a wide range of raw materials, from wood chips and sawdust to agricultural residues like rice husk and corn stalks.

The SERVODAY PELLETBOX can process an extensive array of biomass materials, including wood chips, sawdust, wood shavings, wood pellets, bamboo, bagasse (sugarcane residue), rice husk, rice straw, wheat straw, corn stalks, corn cobs, coconut shells, palm kernel shells, palm fiber, olive pits, coffee grounds, nut shells (e.g., walnut, almond, peanut), cotton stalks, soybean stalks, sunflower husk, miscanthus, switchgrass, elephant grass, hemp, reed canary grass, sorghum, barley straw, flax shives, jute waste, bagged grass clippings, paper waste, cardboard waste, corn stover, tobacco waste, industrial hemp waste, sugar beet pulp, vineyard prunings, orchard prunings, pine needles, leaf litter, seaweed, algae, eucalyptus bark, birch bark, pine bark, Douglas fir bark, poplar residue, willow residue, forest residues, and landscaping waste.

Traditional pellet plants typically require a minimum production of around 40,000 TPA and focus on forest-origin raw materials. The SERVODAY PELLETBOX changes this paradigm by making it economically viable to operate smaller plants, even with varied and less competitive raw material costs.

One of the main advantages of the SERVODAY PELLETBOX is its ability to produce high-quality pellets with minimal breakage. Utilizing modern measuring and process technologies, the PELLETBOX ensures consistent pellet quality, ideal for transport, storage, and versatile marketing possibilities.

The SERVODAY PELLETBOX features a plug-and-play design that simplifies transport and installation. With minimal floor space requirements (starting from 50m²), the PELLETBOX can be easily relocated, reducing risks in emerging markets and offering modular configuration options to suit various biomass characteristics.

By using container structures as the building, the SERVODAY PELLETBOX significantly reduces civil foundation and building costs. Pre-assembled units from the factory minimize engineering and installation times, and the modular design facilitates maintenance with standard materials.

The SERVODAY PELLETBOX is suitable for both agricultural and medium-sized forestry applications, capable of producing domestic and industrial pellets. Its compact size and transportability allow it to be integrated into different production sites and relocated as needed.

The ability to relocate the SERVODAY PELLETBOX offers a strategic advantage, especially in markets where fiber sources may fluctuate. This mobility reduces the risk associated with fixed-location pellet plants, allowing businesses to adapt to changing raw material availability.

The journey from fabrication to on-site installation showcases the mobile nature of the SERVODAY PELLETBOX. Manufactured and tested in our facility, these units are then transported to the proposed site, where they are quickly assembled and connected, drastically reducing installation costs.

A typical SERVODAY PELLETBOX unit consists of multiple shipping containers equipped with key components such as rotary drum chippers, straw grinders, conveyors, permanent magnets, hydraulic moving floors, hammer mills, air assist systems, conditioners, pellet mills, pellet coolers, vibrating screens, and pellet bagging machines.

SERVODAY offers customization options for the PELLETBOX to meet specific customer needs. For instance, if the raw material doesn't require grinding, the hammer mill can be omitted, reducing costs and simplifying the layout.

The SERVODAY PELLETBOX can be easily moved and installed, making it ideal for changing locations based on raw material availability. This flexibility minimizes risk and capital investment, particularly in emerging markets.

SERVODAY provides extensive training to ensure operators can efficiently run the PELLETBOX. The training program covers all aspects of pellet production, from size reduction theory to maintenance and troubleshooting, ensuring safe and effective operation.

The SERVODAY PELLETBOX Containerized Biomass and Wood Pellet Plant represents a revolutionary approach to pellet production. With its modular, flexible design, cost-effective installation, and comprehensive training support, the PELLETBOX offers an innovative solution for efficient biomass and wood pellet production.