Sustainable Solutions for Biomass Utilization
SERVODAY Conventional Wood and Biomass Pellet Plant

ROTARY STRAW/BAGASSE/GRASS BALE BREAKER

Sustainable Solutions for Biomass Utilization

The Rotary Straw/Bagasse/Grass Bale Breaker by SERVODAY is meticulously engineered to grind various biomass materials such as straw, bagasse, and grass. Its primary objective is to reduce these materials into smaller, more manageable particles, facilitating further processing in subsequent machinery like the Hammer Mill. This grinder features a large feeding hopper for convenient loading and a smooth grinding process. Constructed with high-quality materials, including MS construction and blades made from High Carbon Steel, it ensures durability and performance. Equipped with a perforated screen for precise control over output size.

OUTPUT BELT CONVEYOR

Seamless Material Transfer for Enhanced Efficiency

The Output Belt Conveyor serves as the conduit for continuous and efficient transfer of crushed straw from the Rotary Tub Grinder to the designated processing or storage area. Designed for optimal material flow, this conveyor system ensures a smooth workflow within the pellet plant. Its inclined design enables effective material transport, while MS construction and fabricated frame ensure reliability. Equipped with a suitable geared motor for consistent performance and controls for both automatic and manual operation modes.

INFEED BELT CONVEYOR

Precise Material Transport for Enhanced Processing

The Infeed Belt Conveyor plays a crucial role in transporting raw wood and biomass materials to the Rotary Drum Chipper or other shredding machines for further processing. Its integration with a PLC system ensures synchronized material feeding, optimizing the efficiency and reliability of the chipping and shredding process. The conveyor's horizontal design ensures efficient material transport, with variable speed controls synchronized with the Rotary Drum Chipper for optimal processing. Equipped with sensors for precise feed control and safety switches for enhanced operation.

ROTARY DRUM CHIPPER/SHREDDER

Precision Chipping for Biomass Transformation

The SERVODAY Rotary Drum Chipper/Shredder is a specialized machinery designed to efficiently chip and shred wood and biomass materials. Its robust construction and advanced features ensure precise and uniform processing, essential for biomass pellet production. The rotary drum design with precision cutting blades guarantees consistent chip sizes. Automatic feeding mechanism minimizes manual intervention, while variable speed control optimizes processing. Equipped with safety features including emergency stops and protective guards. Integrated PLC control system offers optimized performance and real-time monitoring.

SIDE WALL BELT CONVEYOR

Specialized Conveying for Bulk Material Handling

The Side Wall Belt Conveyor is engineered for the horizontal and inclined transportation of wood and biomass materials. Its sturdy construction and efficient operation ensure continuous and reliable conveying, contributing to the seamless workflow of the pellet plant. The conveyor's box-type body constructed from mild steel ensures durability, with a geared motor for consistent performance. Designed with openable cover plates for easy maintenance access and configured for both automatic and manual operation modes.

CONTAINERIZED VS. RCC HYDRAULIC MOVING FLOORS

Optimizing Biomass Storage Solutions

This section highlights the comparative advantages of Containerized Hydraulic Moving Floors over RCC constructions, emphasizing factors such as flexibility, cost-effectiveness, ease of installation, customization, durability, and environmental sustainability, positioning SERVODAY's solutions as the preferred choice for biomass storage and handling.

HYDRAULIC MOVING FLOOR CONTAINERIZED

Innovative Storage Solutions for Biomass Materials

The Hydraulic Moving Floor Containerized system by SERVODAY offers a sophisticated solution for efficient handling and storage of wood and biomass materials. Its hydraulic moving floor mechanism and automated control system ensure precise material discharge and optimized space utilization, enhancing the overall productivity of the pellet plant operation. Utilizing repurposed marine containers for sustainability, it features adjustable flaps for precise output control and includes power pack, hydraulic cylinders, and comprehensive control and safety systems.

SCREW CONVEYOR

Precision Material Transfer for Efficient Drying

The Screw Conveyor serves as a pivotal component in the material handling process, specifically tailored for the transfer of wet materials into the Rotary Drum Dryer. Its helical screw-shaped design ensures the precise and efficient transportation of bulk materials, optimizing the drying process. Equipped with a Variable Frequency Drive (VFD), the conveyor synchronizes the feeding rate based on the moisture content of the materials, ensuring optimal drying results. Its adaptability to a wide range of materials makes it versatile for handling diverse types of wet biomass or wood materials. Technical specifications include horizontal-inclined conveying, MS casing construction, and a Geared Motor drive system for reliable performance.

ROTARY DRUM DRYER

Advanced Drying Technology for Biomass Transformation

The Rotary Drum Dryer represents a pinnacle in industrial drying technology, specifically engineered for efficiently drying wood and biomass materials to the desired moisture content. Its sophisticated design incorporates key components such as the rotary drum, combustion chamber, air cyclone, rotary air lock valve, and induced draft (ID) fan. The rotary drum, central to the system, facilitates uniform heat distribution, while the combustion chamber generates the necessary heat using dry briquettes, wood, or biomass materials as fuel. The hot air flow within the drum facilitates moisture evaporation, with the air cyclone and rotary air lock valve ensuring efficient material separation and flow control. Technical parameters include a horizontal, cylindrical design, heavy-duty MS fabrication, and integrated ID fan and air locks.

WOOD & BIOMASS FLASH DRYER

Rapid, Efficient Biomass Drying Solutions

The SERVODAY Flash Dryer System offers a rapid and efficient solution for reducing the moisture content in biomass materials, ensuring optimal preparation for further processing. This advanced system disperses wet biomass into a drying chamber where high-temperature gas is introduced, causing immediate evaporation of moisture within seconds, thus preventing thermal degradation. The dried biomass is then collected via a cyclone separator, ensuring efficient separation from the moisture-laden air. Key features include a durable MS construction, single or multi-pass cyclone design, and integrated FD and ID fans for regulated airflow. Optional components like rotary screens and chimneys enhance its versatility, making the SERVODAY Flash Dryer System a comprehensive choice for biomass drying needs.

PERMANENT SUSPENSION MAGNET

Efficient Ferrous Material Separation for Enhanced Quality

The Permanent Suspension Magnet is strategically positioned above the infeed conveyor to effectively separate any ferrous materials present in conjunction with wood or biomass materials. Utilizing a permanent magnet, it efficiently extracts ferrous materials from the material flow, ensuring high-quality output. Technical specifications include stainless steel and mild steel construction, adjustable suspension height, and hanging mechanism for installation flexibility.

TEAR DROP HAMMER MILL

Precision Grinding for Enhanced Biomass Utilization

The Grinding Section comprises essential components such as the Screw Feeder with Buffer Storage Bunker and Tear Drop Hammer Mill, designed to facilitate efficient material processing within the pellet plant. The Screw Feeder with Buffer Storage ensures a consistent supply of raw materials to the hammer mill, enhancing operational reliability. Meanwhile, the Tear Drop Hammer Mill features a unique design for optimized grinding performance, ensuring uniform particle size distribution. Technical specifications include horizontal conveying, heavy-duty construction, and Geared Motor drive systems for reliable operation.

AIR ASSIST SYSTEM

Enhanced Performance through Air Optimization

The Air Assist System is integrated into the hammer mill to enhance its capabilities, contributing to improved cooling, material transport, and dust control. By introducing air into the grinding chamber, it helps dissipate heat, facilitates material transport, and controls dust dispersion, ensuring a safe and efficient grinding process. Technical specifications include air blower, air cyclone, bag filter, interconnecting ducts, and rotary air lock valves, designed for seamless integration and operation.

DOUBLE SCREW FEEDER WITH BUFFER STORAGE

Reliable Material Handling for Continuous Operation

The Double Screw Feeder with Buffer Storage ensures a consistent supply of raw materials for the Pellet Mill. Equipped with high/low level sensors, this system maintains optimal material levels, enhancing operational reliability. Its horizontal conveying design, coupled with Geared Motor drive systems, ensures smooth and continuous material transfer. Configured for both automatic and manual operation modes, it offers flexibility and control.

SCREW CONDITIONER

Optimal Material Conditioning for Superior Pellets

The Screw Conditioner plays a crucial role in achieving uniform mixing and moisture addition to the raw materials before entering the Pellet Mill. Its heavy-duty construction and paddle design ensure effective conditioning, facilitating optimal pellet formation. Integrated Geared Motor drive systems and automatic/manual operation modes enhance efficiency and control.

SERVO RING DIE PELLET MILL

High-Performance Pellet Production with Precision Engineering

The SERVO Pellet Mill sets the standard for pellet production efficiency and reliability. Featuring a gear-driven design and direct connection between the die and main motor, it delivers maximum output per kilowatt-hour. With features such as positive direct gear drive, dual rollers, and ring die, it ensures optimal feed distribution and minimal downtime. Configured for both automatic and manual operation modes, it offers versatility and efficiency.

PELLET COOLER

Efficient Cooling for Pellet Quality Assurance

The Pellet Cooler is essential for reducing the temperature of freshly produced pellets, ensuring optimal quality and durability. Its counterflow design maximizes energy efficiency by utilizing cool air against hot pellets, minimizing moisture absorption and enhancing pellet hardness. Equipped with a sliding grid discharge system, it prevents pellet breakage and maintains product integrity.

PC PELLET COOLING SYSTEM

Advanced Cooling and Fines Extraction for Superior Quality

The PC Pellet Cooling System combines cooling efficiency with fines extraction, ensuring high-quality pellets. Featuring air blower, air cyclone, and bag filter components, it effectively cools pellets and separates fines for enhanced product quality. Configured for automatic and manual operation modes, it offers flexibility and control.

VIBRATING SHIFTER

Precise Fines Separation for Enhanced Product Quality

The Vibrating Shifter employs vibrational mechanisms to separate fines from pellets, ensuring superior product quality. With its single-deck design and suction pipe feature, it effectively removes dust and fine particles, enhancing pellet purity. Configured for automatic and manual operation modes, it offers versatility and control.

AIR BLOWER SYSTEM

Efficient Dust Extraction for Enhanced Product Quality

The Air Blower plays a vital role in maintaining product quality by extracting fine particles from wood and biomass materials. Its suction duct, strategically installed to collect dust from the Pellet Mill and Vibrating Screen, ensures a clean production environment. Equipped with a motor and piping, the blower operates in manual mode, redirecting extracted particles back to the pelleting process.

PELLET STORAGE SILO

Optimized Solutions for High-Capacity Biomass Storage

The SERVODAY Pellet Storage Silo is designed to provide robust and efficient storage solutions for biomass pellets, ensuring safe and convenient handling throughout your production process. Constructed with high-quality materials, our silos offer exceptional durability and protection against the elements, maintaining the integrity of your biomass pellets. Featuring advanced aeration and ventilation systems, the SERVODAY Pellet Storage Silo minimizes moisture buildup and prevents pellet degradation, ensuring optimal quality retention.

PELLET BAGGING MACHINE

Automated Bagging Solution for Precise Packaging

The Pellet Bagging Machine streamlines the packaging process by autonomously filling bags with pellets at predefined weights. Its batch weighing system ensures accuracy, catering to bag sizes ranging from 10 to 50 kilograms. Manual placement of bags onto the pneumatic bag clamp initiates the filling process. Once the targeted weight is reached, the pneumatic bag clamp releases the bag onto the belt conveyor for further handling. While the bag sealing process is manually executed using a bag sewing machine, the device itself operates solely in manual mode.

TRUCK LOADING SILO FOR PELLETS

Seamless Solutions for Efficient Pellet Transportation

The SERVODAY Truck Loading Silo for Pellet offers a comprehensive solution for the seamless loading and transportation of pellets. Engineered with precision and reliability in mind, this silo system ensures efficient handling of pelletized biomass materials for various industrial applications. The design features a robust structure constructed from high-quality materials, guaranteeing durability and long-term performance. Equipped with advanced loading mechanisms and automated controls, it streamlines the loading process, minimizing downtime and maximizing productivity. The truck loading silo integrates seamlessly into existing pellet production facilities, providing a vital link between production and distribution.

MOTOR CONTROL SYSTEM & AUTOMATION

Advanced Control Solutions for Operational Efficiency

The Motor Control System & Automation is the nerve center of the production process, providing comprehensive control and monitoring capabilities. Featuring Programmable Logic Controller (PLC) cabinets and Motor Control Centers (MCC), it enables precise management of machinery and processes. Set-up procedures include configuring plant data, establishing password protocols, and selecting screen pages for real-time monitoring. Client scope covers cable fitting, infrastructure provision, and voltage stabilization to ensure seamless integration and optimal performance.

DESIGN DRAWINGS

Blueprint for Seamless Integration

Design Drawings provide a visual roadmap for the installation and integration of machinery within the production facility. These detailed layouts guide civil foundation construction, ensuring precise alignment with equipment specifications. Client responsibility includes executing construction and civil work based on released drawings, with optional supervision services available for additional support.

INSTALLATION & ERECTION

Seamless Deployment for Operational Readiness

Installation & Erection phase involves deploying supervisors to oversee machinery installation post-civil foundation completion. Seamless coordination ensures efficient deployment and readiness for production.

TRIAL & COMMISSIONING

Quality Assurance for Operational Excellence

Trial & Commissioning phase validates operational readiness through thorough testing and fine-tuning. Supervisors oversee installation completion, dry run tests, and production trials, ensuring compliance with specifications. Quality assurance guarantees production capacity as specified, subject to operational variables.

UTILITY REQUIREMENTS

Essential Resources for Seamless Operation

Utility Requirements outline the necessary resources for uninterrupted production. Raw materials must meet technical specifications, with constant water and air supply maintained at designated points. Power specifications include voltage, phase, and ground earthing requirements, ensuring machinery operates optimally.