SERVODAY Air Assist System: Enhance Theni, Tamil Nadu, India Pellet Quality with Precision

The SERVODAY Air Assist System optimizes airflow and particle distribution in the Tear Drop Hammer Mill, improving pellet quality. Its adjustable settings and precise control are designed to enhance pelletizing efficiency in Theni, Tamil Nadu, India facilities.

Optimizing Grinding Efficiency

The SERVODAY Air Assist System: Elevating Grinding Performance

The SERVODAY Air Assist System enhances the efficiency and performance of the Tear Drop Hammer Mill by controlling the grinding chamber environment. By aiding in the movement of product through the screen perforations, this system allows for more efficient grinding, resulting in a uniform finished product with reduced heating and minimized dusting around the mill.

SERVO-AAS1000
SERVO-AAS2000
SERVO-AAS4000
SERVO-AAS8000
Air Assist Volume
m3/h
2000 - 3100
4200 - 6200
8000 - 10100
9000 - 12600
Power*
kW
12.5 - 20.0
15.0 - 25.0
20.0 - 35.0
35.0 - 60.0
Hammer Mill Model
-
SERVO-HM1000
SERVO-HM2000
SERVO-HM4000
SERVO-HM8000

Unlocking Peak Performance in Hammer Mills with Superior Airflow

SERVODAY Air Assist System: Transforming Tear Drop Hammer Mill Efficiency in Theni, Tamil Nadu

Elevate your biomass processing capabilities in Theni, Tamil Nadu, with the SERVODAY Air Assist System, precision-engineered for Tear Drop Hammer Mills. This innovative system enhances airflow and material distribution, leading to consistent output and exceptional product quality.

  • Enhanced Airflow Dynamics for Unmatched Output Quality
    The SERVODAY Air Assist System ensures optimized airflow within the hammer mill, leading to superior and uniform particle distribution for consistent quality. Boost your production with improved product integrity and minimal dust generation.
  • Adaptable Configuration for Customized Material Processing
    Customize your material processing to align with precise market requirements. Our innovative system provides adaptable configurations, enabling operators in Theni and neighboring regions to fine-tune output attributes, adapting to an extensive array of biomass types and applications.
  • Smooth Integration and Augmented Operational Efficiency
    The SERVODAY Air Assist System, designed for seamless integration with current Tear Drop Hammer Mills, boosts operational efficiency through minimized downtime and increased throughput. The ideal solution for biomass processing facilities in Theni, Tamil Nadu, aiming to maximize their productivity.
  • Diverse Applications in Biomass Processing Across Industries
    Specifically suited for a wide array of biomass materials processed in Theni, Tamil Nadu, which includes:
    1. Agricultural Waste: Rice husk, corn stalks, and sugarcane bagasse
    2. Forest Residues: Wood chips, tree bark, and sawdust
    3. Dedicated Energy Crops: Napier grass and other high-yield crops
  • Boosted Operational Efficiency
    Our system is designed to seamlessly integrate with your current Tear Drop Hammer Mills, drastically minimizing downtime and significantly boosting throughput. This makes it ideal for Biomass pellet plants in Theni, Tamil Nadu.

Increased Productivity and Capacity

Boosting Productivity with SERVODAY Air Assist Technology

Designed to outperform non-assisted systems by 15-40%, air assisted grinding systems offer increased productivity and capacity. A general guideline suggests utilizing 1.25-1.50 CFM/In² of screen area to assist product and control dusting, with a pressure drop across the mill typically ranging from 2-5" W.C., depending on operational conditions.

Critical Considerations for Effective Operation

Navigating Efficiency: Key Considerations for SERVODAY Air Assist System

Several factors must be carefully considered to ensure the effectiveness of the SERVODAY Air Assist System. These include controlling air flow into the mill, establishing clear paths for air and product movement, separating the product from the air stream, and managing the air path within the system.

Efficient Dust Separation

SERVODAY Air Assist: Effective Dust Management for Enhanced Performance

After passing through the mill, the air must allow entrained fines to settle out before reaching the cyclone or filter system. This necessitates the inclusion of a plenum or settling chamber between the air/product conveyor and the pickup point, designed to reduce velocity and facilitate the settling of fine material.

Optimized Plenum Design

SERVODAY Air Assist: Precision in Plenum Design for Superior Separation

The plenum's design is crucial for effective air/fines separation. It must be engineered to minimize velocity, ensuring efficient settling of fine material. Larger plenums enhance this separation process, and while there is no upper limit to plenum size, practical considerations dictate an optimal size to maintain efficiency.

Controlled Air Path

SERVODAY Air Assist: Managing Airflow for Seamless Operation

Controlling the air path through the mill is essential for the system's functionality. A discharge end seal on the take-away conveyor prevents air from being drawn back through the discharge system, ensuring proper airflow through the hammermill. This seal may range from a simple shroud to a powered rotary airlock, depending on system complexity.

Enhanced Mill Performance

SERVODAY Air Assist: Unmatched Performance for Biomass Processing

The SERVODAY Air Assist System provides a comprehensive solution for improving mill performance and efficiency. By optimizing air flow, controlling dust, and maximizing productivity, this system ensures seamless operation and consistent results, making it an indispensable component for biomass and wood material processing.

Optimizing Mill Performance

Key Equipment in SERVODAY Air Assist System

In the SERVODAY Air Assist System, crucial equipment includes the hammermill for grinding biomass and wood materials, the air assist system for enhancing grinding efficiency and dust control, cyclone and bag filter systems for material-air separation, plenum and settling chambers for fines settling, ductings for airflow management, blowers for air circulation, and rotary air lock valves for discharge control.

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