SERVODAY Air Assist System: Enhance Tamulpur, Assam, India Pellet Quality with Precision

The SERVODAY Air Assist System optimizes airflow and particle distribution in the Tear Drop Hammer Mill, improving pellet quality. Its adjustable settings and precise control are designed to enhance pelletizing efficiency in Tamulpur, Assam, India facilities.

Optimizing Grinding Efficiency

The SERVODAY Air Assist System: Elevating Grinding Performance

The SERVODAY Air Assist System enhances the efficiency and performance of the Tear Drop Hammer Mill by controlling the grinding chamber environment. By aiding in the movement of product through the screen perforations, this system allows for more efficient grinding, resulting in a uniform finished product with reduced heating and minimized dusting around the mill.

SERVO-AAS1000
SERVO-AAS2000
SERVO-AAS4000
SERVO-AAS8000
Air Assist Volume
m3/h
2000 - 3100
4200 - 6200
8000 - 10100
9000 - 12600
Power*
kW
12.5 - 20.0
15.0 - 25.0
20.0 - 35.0
35.0 - 60.0
Hammer Mill Model
-
SERVO-HM1000
SERVO-HM2000
SERVO-HM4000
SERVO-HM8000

Elevate Hammer Mill Efficiency with Superior Airflow Dynamics

SERVODAY Air Assist System: Transforming Tear Drop Hammer Mill Performance in Tamulpur, Assam

Optimize your agro-processing activities in Tamulpur, Assam, using the SERVODAY Air Assist System, skillfully crafted for Tear Drop Hammer Mills. This innovative system fine-tunes airflow and material distribution, achieving outstanding particle consistency and unparalleled product excellence.

  • Enhanced Airflow for Premium Output Quality
    The SERVODAY Air Assist System guarantees precise airflow management within the hammer mill, resulting in even particle distribution and steady output density. Enhance your production quality with greater structural reliability and minimized material waste.
  • Customizable Settings for Specific Product Needs
    Modify your production processes to address niche market requirements. Our system provides adaptable configurations, empowering operators in Tamulpur and beyond to accurately fine-tune output attributes, thus optimizing a variety of processed materials and applications.
  • Simple Integration and Increased Operational Effectiveness
    The SERVODAY Air Assist System is built for effortless setup with current Tear Drop Hammer Mills, enhancing operational efficiency by lowering lag times and boosting throughput. An ideal solution for processing facilities in Tamulpur, Assam, aiming to maximize their production capabilities.
  • Wide-Ranging Applications in Agro-Processing
    Perfect for diverse materials handled in Tamulpur, Assam, including:
    1. Betel Nut Processing: Enhancing the grinding and sorting of betel nuts for consistent quality.
    2. Bamboo Processing: Refining bamboo chips and fibers for use in various industrial applications.
    3. Tea Processing: Assisting in the size reduction of tea leaves, ensuring uniform particle size for better extraction and flavor.
    4. Rice Husk Processing: Improving the processing of rice husks for use in energy production or as agricultural compost.
  • Designed for Local Crops of Tamulpur
    Specially optimized for crops commonly found and processed in the Tamulpur region, ensuring maximum efficiency and yield.

Increased Productivity and Capacity

Boosting Productivity with SERVODAY Air Assist Technology

Designed to outperform non-assisted systems by 15-40%, air assisted grinding systems offer increased productivity and capacity. A general guideline suggests utilizing 1.25-1.50 CFM/In² of screen area to assist product and control dusting, with a pressure drop across the mill typically ranging from 2-5" W.C., depending on operational conditions.

Critical Considerations for Effective Operation

Navigating Efficiency: Key Considerations for SERVODAY Air Assist System

Several factors must be carefully considered to ensure the effectiveness of the SERVODAY Air Assist System. These include controlling air flow into the mill, establishing clear paths for air and product movement, separating the product from the air stream, and managing the air path within the system.

Efficient Dust Separation

SERVODAY Air Assist: Effective Dust Management for Enhanced Performance

After passing through the mill, the air must allow entrained fines to settle out before reaching the cyclone or filter system. This necessitates the inclusion of a plenum or settling chamber between the air/product conveyor and the pickup point, designed to reduce velocity and facilitate the settling of fine material.

Optimized Plenum Design

SERVODAY Air Assist: Precision in Plenum Design for Superior Separation

The plenum's design is crucial for effective air/fines separation. It must be engineered to minimize velocity, ensuring efficient settling of fine material. Larger plenums enhance this separation process, and while there is no upper limit to plenum size, practical considerations dictate an optimal size to maintain efficiency.

Controlled Air Path

SERVODAY Air Assist: Managing Airflow for Seamless Operation

Controlling the air path through the mill is essential for the system's functionality. A discharge end seal on the take-away conveyor prevents air from being drawn back through the discharge system, ensuring proper airflow through the hammermill. This seal may range from a simple shroud to a powered rotary airlock, depending on system complexity.

Enhanced Mill Performance

SERVODAY Air Assist: Unmatched Performance for Biomass Processing

The SERVODAY Air Assist System provides a comprehensive solution for improving mill performance and efficiency. By optimizing air flow, controlling dust, and maximizing productivity, this system ensures seamless operation and consistent results, making it an indispensable component for biomass and wood material processing.

Optimizing Mill Performance

Key Equipment in SERVODAY Air Assist System

In the SERVODAY Air Assist System, crucial equipment includes the hammermill for grinding biomass and wood materials, the air assist system for enhancing grinding efficiency and dust control, cyclone and bag filter systems for material-air separation, plenum and settling chambers for fines settling, ductings for airflow management, blowers for air circulation, and rotary air lock valves for discharge control.

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