SERVODAY Air Assist System: Enhance Sangli, Maharashtra, India Pellet Quality with Precision

The SERVODAY Air Assist System optimizes airflow and particle distribution in the Tear Drop Hammer Mill, improving pellet quality. Its adjustable settings and precise control are designed to enhance pelletizing efficiency in Sangli, Maharashtra, India facilities.

Optimizing Grinding Efficiency

The SERVODAY Air Assist System: Elevating Grinding Performance

The SERVODAY Air Assist System enhances the efficiency and performance of the Tear Drop Hammer Mill by controlling the grinding chamber environment. By aiding in the movement of product through the screen perforations, this system allows for more efficient grinding, resulting in a uniform finished product with reduced heating and minimized dusting around the mill.

SERVO-AAS1000
SERVO-AAS2000
SERVO-AAS4000
SERVO-AAS8000
Air Assist Volume
m3/h
2000 - 3100
4200 - 6200
8000 - 10100
9000 - 12600
Power*
kW
12.5 - 20.0
15.0 - 25.0
20.0 - 35.0
35.0 - 60.0
Hammer Mill Model
-
SERVO-HM1000
SERVO-HM2000
SERVO-HM4000
SERVO-HM8000

Enhance Hammer Mill Output with Optimized Airflow

SERVODAY Air Assist System: Maximizing Tear Drop Hammer Mill Performance in Sangli, Maharashtra

Transform your biomass processing operations in Sangli, Maharashtra, with the SERVODAY Air Assist System, specially engineered for Tear Drop Hammer Mills. This innovative system fine-tunes airflow and particle movement, delivering consistent pellet characteristics and unmatched product excellence.

  • Optimal Airflow Design for Better Pellet Manufacturing
    The SERVODAY Air Assist System ensures a stable airflow within the hammer mill, leading to consistent particle distribution and uniform pellet density. Improve your pellet production in Sangli with enhanced structural stability and minimal dust creation.
  • Adaptable Configuration for Tailored Pellet Attributes
    Customize your pellet production to address unique market needs. Our system provides adaptable settings, allowing operators in Sangli, Maharashtra, and nearby areas to adjust pellet features, perfect for diverse biomass types and uses.
  • Easy Integration with Higher Production Capabilities
    Engineered for smooth integration with current Tear Drop Hammer Mills, the SERVODAY Air Assist System optimizes operational efficiency by decreasing idle time and increasing output. It’s an excellent solution for biomass pellet facilities in Sangli aiming to boost their production.
  • Applications Across Various Biomass Materials
    The system is designed to handle a diverse array of biomass materials typically processed in Sangli, Maharashtra, including:
    1. Crop Byproducts: Rice husk, sugarcane trash, and cotton stalk
    2. Forestry Waste: Wood shavings, tree bark, and sawdust
    3. Bioenergy Crops: Napier grass and sorghum
  • Reduction in Energy Consumption
    The SERVODAY Air Assist System's optimized airflow design contributes to decreased energy use during the milling process, offering significant cost savings and improved energy efficiency for your Sangli-based operations.

Increased Productivity and Capacity

Boosting Productivity with SERVODAY Air Assist Technology

Designed to outperform non-assisted systems by 15-40%, air assisted grinding systems offer increased productivity and capacity. A general guideline suggests utilizing 1.25-1.50 CFM/In² of screen area to assist product and control dusting, with a pressure drop across the mill typically ranging from 2-5" W.C., depending on operational conditions.

Critical Considerations for Effective Operation

Navigating Efficiency: Key Considerations for SERVODAY Air Assist System

Several factors must be carefully considered to ensure the effectiveness of the SERVODAY Air Assist System. These include controlling air flow into the mill, establishing clear paths for air and product movement, separating the product from the air stream, and managing the air path within the system.

Efficient Dust Separation

SERVODAY Air Assist: Effective Dust Management for Enhanced Performance

After passing through the mill, the air must allow entrained fines to settle out before reaching the cyclone or filter system. This necessitates the inclusion of a plenum or settling chamber between the air/product conveyor and the pickup point, designed to reduce velocity and facilitate the settling of fine material.

Optimized Plenum Design

SERVODAY Air Assist: Precision in Plenum Design for Superior Separation

The plenum's design is crucial for effective air/fines separation. It must be engineered to minimize velocity, ensuring efficient settling of fine material. Larger plenums enhance this separation process, and while there is no upper limit to plenum size, practical considerations dictate an optimal size to maintain efficiency.

Controlled Air Path

SERVODAY Air Assist: Managing Airflow for Seamless Operation

Controlling the air path through the mill is essential for the system's functionality. A discharge end seal on the take-away conveyor prevents air from being drawn back through the discharge system, ensuring proper airflow through the hammermill. This seal may range from a simple shroud to a powered rotary airlock, depending on system complexity.

Enhanced Mill Performance

SERVODAY Air Assist: Unmatched Performance for Biomass Processing

The SERVODAY Air Assist System provides a comprehensive solution for improving mill performance and efficiency. By optimizing air flow, controlling dust, and maximizing productivity, this system ensures seamless operation and consistent results, making it an indispensable component for biomass and wood material processing.

Optimizing Mill Performance

Key Equipment in SERVODAY Air Assist System

In the SERVODAY Air Assist System, crucial equipment includes the hammermill for grinding biomass and wood materials, the air assist system for enhancing grinding efficiency and dust control, cyclone and bag filter systems for material-air separation, plenum and settling chambers for fines settling, ductings for airflow management, blowers for air circulation, and rotary air lock valves for discharge control.

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