SERVODAY Air Assist System: Enhance Purulia, West Bengal, India Pellet Quality with Precision

The SERVODAY Air Assist System optimizes airflow and particle distribution in the Tear Drop Hammer Mill, improving pellet quality. Its adjustable settings and precise control are designed to enhance pelletizing efficiency in Purulia, West Bengal, India facilities.

Optimizing Grinding Efficiency

The SERVODAY Air Assist System: Elevating Grinding Performance

The SERVODAY Air Assist System enhances the efficiency and performance of the Tear Drop Hammer Mill by controlling the grinding chamber environment. By aiding in the movement of product through the screen perforations, this system allows for more efficient grinding, resulting in a uniform finished product with reduced heating and minimized dusting around the mill.

SERVO-AAS1000
SERVO-AAS2000
SERVO-AAS4000
SERVO-AAS8000
Air Assist Volume
m3/h
2000 - 3100
4200 - 6200
8000 - 10100
9000 - 12600
Power*
kW
12.5 - 20.0
15.0 - 25.0
20.0 - 35.0
35.0 - 60.0
Hammer Mill Model
-
SERVO-HM1000
SERVO-HM2000
SERVO-HM4000
SERVO-HM8000

Boost Hammer Mill Productivity with Advanced Airflow Technology

SERVODAY Air Assist System: Transforming Tear Drop Hammer Mill Performance in Purulia, West Bengal

Elevate your industrial grinding operations in Purulia, West Bengal, with the SERVODAY Air Assist System, precision-engineered for Tear Drop Hammer Mills. This innovative system optimizes air dynamics and material conveyance, leading to enhanced milling precision and elevated output quality.

  • Enhanced Airflow for Excellent Milling Outcomes
    The SERVODAY Air Assist System guarantees superior airflow management within the hammer mill, resulting in consistent particle refinement and reduced material overheating. Boost your processing operations with improved output consistency and minimized energy usage.
  • Customizable Settings for Precise Material Processing
    Customize your milling operations to suit distinct industry requirements. Our system features adaptable configurations, enabling operators in Purulia and surrounding areas to fine-tune grinding characteristics, maximizing efficiency across an array of materials and uses.
  • Simple Integration and Increased Productivity
    Created for effortless incorporation with current Tear Drop Hammer Mills, the SERVODAY Air Assist System enhances operational effectiveness by decreasing maintenance durations and optimizing production speeds. Ideal for material processing facilities in Purulia, West Bengal, aiming to amplify their performance.
  • Broad Applications in Diverse Industries
    Perfect for processing numerous materials common in Purulia, West Bengal, including:
    1. Mineral Processing: Barytes, Dolomite, and Quartz
    2. Agricultural Processing: Grains, Pulses, and Spices
    3. Chemical Processing: Pigments, Additives, and Resins
  • Increase Uptime, Reduce Maintenance
    By optimizing airflow and reducing wear, the SERVODAY system helps extend the lifespan of your hammer mill components, minimizing downtime and lowering maintenance costs. Keep your production running smoothly and efficiently.

Increased Productivity and Capacity

Boosting Productivity with SERVODAY Air Assist Technology

Designed to outperform non-assisted systems by 15-40%, air assisted grinding systems offer increased productivity and capacity. A general guideline suggests utilizing 1.25-1.50 CFM/In² of screen area to assist product and control dusting, with a pressure drop across the mill typically ranging from 2-5" W.C., depending on operational conditions.

Critical Considerations for Effective Operation

Navigating Efficiency: Key Considerations for SERVODAY Air Assist System

Several factors must be carefully considered to ensure the effectiveness of the SERVODAY Air Assist System. These include controlling air flow into the mill, establishing clear paths for air and product movement, separating the product from the air stream, and managing the air path within the system.

Efficient Dust Separation

SERVODAY Air Assist: Effective Dust Management for Enhanced Performance

After passing through the mill, the air must allow entrained fines to settle out before reaching the cyclone or filter system. This necessitates the inclusion of a plenum or settling chamber between the air/product conveyor and the pickup point, designed to reduce velocity and facilitate the settling of fine material.

Optimized Plenum Design

SERVODAY Air Assist: Precision in Plenum Design for Superior Separation

The plenum's design is crucial for effective air/fines separation. It must be engineered to minimize velocity, ensuring efficient settling of fine material. Larger plenums enhance this separation process, and while there is no upper limit to plenum size, practical considerations dictate an optimal size to maintain efficiency.

Controlled Air Path

SERVODAY Air Assist: Managing Airflow for Seamless Operation

Controlling the air path through the mill is essential for the system's functionality. A discharge end seal on the take-away conveyor prevents air from being drawn back through the discharge system, ensuring proper airflow through the hammermill. This seal may range from a simple shroud to a powered rotary airlock, depending on system complexity.

Enhanced Mill Performance

SERVODAY Air Assist: Unmatched Performance for Biomass Processing

The SERVODAY Air Assist System provides a comprehensive solution for improving mill performance and efficiency. By optimizing air flow, controlling dust, and maximizing productivity, this system ensures seamless operation and consistent results, making it an indispensable component for biomass and wood material processing.

Optimizing Mill Performance

Key Equipment in SERVODAY Air Assist System

In the SERVODAY Air Assist System, crucial equipment includes the hammermill for grinding biomass and wood materials, the air assist system for enhancing grinding efficiency and dust control, cyclone and bag filter systems for material-air separation, plenum and settling chambers for fines settling, ductings for airflow management, blowers for air circulation, and rotary air lock valves for discharge control.

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