SERVODAY Air Assist System: Enhance Loudonville, Ohio, United States of America Pellet Quality with Precision

The SERVODAY Air Assist System optimizes airflow and particle distribution in the Tear Drop Hammer Mill, improving pellet quality. Its adjustable settings and precise control are designed to enhance pelletizing efficiency in Loudonville, Ohio, United States of America facilities.

Optimizing Grinding Efficiency

The SERVODAY Air Assist System: Elevating Grinding Performance

The SERVODAY Air Assist System enhances the efficiency and performance of the Tear Drop Hammer Mill by controlling the grinding chamber environment. By aiding in the movement of product through the screen perforations, this system allows for more efficient grinding, resulting in a uniform finished product with reduced heating and minimized dusting around the mill.

	Unit	SERVO-AAS1000	SERVO-AAS2000	SERVO-AAS4000	SERVO-AAS8000
Air Assist Volume	m3/h	2000 - 3100	4200 - 6200	8000 - 10100	9000 - 12600
Power*	kW	12.5 - 20.0	15.0 - 25.0	20.0 - 35.0	35.0 - 60.0
Hammer Mill Model	-	SERVO-HM1000	SERVO-HM2000	SERVO-HM4000	SERVO-HM8000

Enhance Hammer Mill Output Through Airflow Optimization

SERVODAY Air Assist System: Revolutionizing Tear Drop Hammer Mill Efficiency in Loudonville, Ohio

Elevate your wood processing capabilities in Loudonville, Ohio, with the advanced SERVODAY Air Assist System, engineered specifically for Tear Drop Hammer Mills. This state-of-the-art system fine-tunes airflow and particle dynamics, guaranteeing consistent output quality and maximizing mill performance.

Superior Particle Management for Optimal Mill Performance
The SERVODAY system ensures meticulously controlled airflow inside your hammer mill, resulting in evenly distributed particles, superior grinding consistency, and significant reductions in material waste for your Loudonville operations.
Customizable Airflow Settings for Versatile Material Processing
Adapt your Loudonville mill to different materials with adjustable settings that allow for precise control over particle size and output consistency, enhancing your ability to meet diverse customer requirements.
Effortless Integration and Boosted Operational Throughput
Our system is designed for seamless integration with existing Tear Drop Hammer Mills, minimizing downtime and maximizing throughput. Perfect for Loudonville, Ohio, operations aiming to enhance productivity and reduce operational bottlenecks.
Wide Range of Applications for Wood and Biomass in Loudonville
Ideal for processing a diverse array of materials common in Loudonville, Ohio, including:
1. Hardwoods: Maple, Oak, and Cherry
2. Softwoods: Pine, Spruce, and Fir
3. Agricultural Byproducts: Corn Stover and Wheat Straw
Enhanced Safety Features
Prioritizing safety in Loudonville, our system includes advanced features to prevent dust explosions and ensure a safer working environment, complying with stringent safety standards and regulations.

Increased Productivity and Capacity

Boosting Productivity with SERVODAY Air Assist Technology

Designed to outperform non-assisted systems by 15-40%, air assisted grinding systems offer increased productivity and capacity. A general guideline suggests utilizing 1.25-1.50 CFM/In² of screen area to assist product and control dusting, with a pressure drop across the mill typically ranging from 2-5" W.C., depending on operational conditions.

Critical Considerations for Effective Operation

Navigating Efficiency: Key Considerations for SERVODAY Air Assist System

Several factors must be carefully considered to ensure the effectiveness of the SERVODAY Air Assist System. These include controlling air flow into the mill, establishing clear paths for air and product movement, separating the product from the air stream, and managing the air path within the system.

Efficient Dust Separation

SERVODAY Air Assist: Effective Dust Management for Enhanced Performance

After passing through the mill, the air must allow entrained fines to settle out before reaching the cyclone or filter system. This necessitates the inclusion of a plenum or settling chamber between the air/product conveyor and the pickup point, designed to reduce velocity and facilitate the settling of fine material.

Optimized Plenum Design

SERVODAY Air Assist: Precision in Plenum Design for Superior Separation

The plenum's design is crucial for effective air/fines separation. It must be engineered to minimize velocity, ensuring efficient settling of fine material. Larger plenums enhance this separation process, and while there is no upper limit to plenum size, practical considerations dictate an optimal size to maintain efficiency.

Controlled Air Path

SERVODAY Air Assist: Managing Airflow for Seamless Operation

Controlling the air path through the mill is essential for the system's functionality. A discharge end seal on the take-away conveyor prevents air from being drawn back through the discharge system, ensuring proper airflow through the hammermill. This seal may range from a simple shroud to a powered rotary airlock, depending on system complexity.

Enhanced Mill Performance

SERVODAY Air Assist: Unmatched Performance for Biomass Processing

The SERVODAY Air Assist System provides a comprehensive solution for improving mill performance and efficiency. By optimizing air flow, controlling dust, and maximizing productivity, this system ensures seamless operation and consistent results, making it an indispensable component for biomass and wood material processing.

Optimizing Mill Performance

Key Equipment in SERVODAY Air Assist System

In the SERVODAY Air Assist System, crucial equipment includes the hammermill for grinding biomass and wood materials, the air assist system for enhancing grinding efficiency and dust control, cyclone and bag filter systems for material-air separation, plenum and settling chambers for fines settling, ductings for airflow management, blowers for air circulation, and rotary air lock valves for discharge control.