SERVODAY Air Assist System: Enhance Kheri, Uttar Pradesh, India Pellet Quality with Precision

The SERVODAY Air Assist System optimizes airflow and particle distribution in the Tear Drop Hammer Mill, improving pellet quality. Its adjustable settings and precise control are designed to enhance pelletizing efficiency in Kheri, Uttar Pradesh, India facilities.

Optimizing Grinding Efficiency

The SERVODAY Air Assist System: Elevating Grinding Performance

The SERVODAY Air Assist System enhances the efficiency and performance of the Tear Drop Hammer Mill by controlling the grinding chamber environment. By aiding in the movement of product through the screen perforations, this system allows for more efficient grinding, resulting in a uniform finished product with reduced heating and minimized dusting around the mill.

	Unit	SERVO-AAS1000	SERVO-AAS2000	SERVO-AAS4000	SERVO-AAS8000
Air Assist Volume	m3/h	2000 - 3100	4200 - 6200	8000 - 10100	9000 - 12600
Power*	kW	12.5 - 20.0	15.0 - 25.0	20.0 - 35.0	35.0 - 60.0
Hammer Mill Model	-	SERVO-HM1000	SERVO-HM2000	SERVO-HM4000	SERVO-HM8000

Elevate Hammer Mill Output with Precision Air Management

SERVODAY Air Assist System: Maximizing Tear Drop Hammer Mill Performance in Kheri, Uttar Pradesh

Supercharge your agricultural and biomass processing in Kheri, Uttar Pradesh, with the SERVODAY Air Assist System, expertly engineered for Tear Drop Hammer Mills. This innovative system fine-tunes airflow, optimizes material conveyance, and ensures consistent, high-quality output for your milling operations.

Improved Airflow Dynamics for Optimal Milling:
The SERVODAY system ensures an optimized airflow within the tear drop hammer mill, contributing to a finer and more consistent grind, thus enhancing overall milling efficiency and production quality in Kheri.
Customizable Settings for Diverse Applications:
Equipped with user-adjustable settings, our system is adaptable to a variety of milling requirements. This allows operators in Kheri, Uttar Pradesh, to fine-tune the milling process for different materials, achieving the desired particle size and consistency with ease.
Streamlined Integration and Enhanced Operational Performance:
The SERVODAY Air Assist System is designed for straightforward integration with existing Tear Drop Hammer Mills, minimizing downtime and boosting production throughput. This makes it an ideal solution for enhancing milling operations in the Kheri region.
Wide-Ranging Applications in Agricultural and Biomass Sectors:
Specifically beneficial for various materials commonly processed in Kheri, Uttar Pradesh, including:
1. Sugarcane Bagasse: For efficient processing of sugarcane byproducts.
2. Cereal Grains: Including wheat, rice, and maize, common in the region.
3. Mustard and Oilseed Cakes: Enhancing the milling of local oilseed crops.
4. Woody Biomass: Suitable for processing forest and agro-forestry residues.
Reduced Dust Emission for Cleaner Operations:
The SERVODAY Air Assist System aids in the reduction of dust emissions during milling, promoting a cleaner and healthier working environment, and adhering to environmental standards in Kheri, Uttar Pradesh.

Increased Productivity and Capacity

Boosting Productivity with SERVODAY Air Assist Technology

Designed to outperform non-assisted systems by 15-40%, air assisted grinding systems offer increased productivity and capacity. A general guideline suggests utilizing 1.25-1.50 CFM/In² of screen area to assist product and control dusting, with a pressure drop across the mill typically ranging from 2-5" W.C., depending on operational conditions.

Critical Considerations for Effective Operation

Navigating Efficiency: Key Considerations for SERVODAY Air Assist System

Several factors must be carefully considered to ensure the effectiveness of the SERVODAY Air Assist System. These include controlling air flow into the mill, establishing clear paths for air and product movement, separating the product from the air stream, and managing the air path within the system.

Efficient Dust Separation

SERVODAY Air Assist: Effective Dust Management for Enhanced Performance

After passing through the mill, the air must allow entrained fines to settle out before reaching the cyclone or filter system. This necessitates the inclusion of a plenum or settling chamber between the air/product conveyor and the pickup point, designed to reduce velocity and facilitate the settling of fine material.

Optimized Plenum Design

SERVODAY Air Assist: Precision in Plenum Design for Superior Separation

The plenum's design is crucial for effective air/fines separation. It must be engineered to minimize velocity, ensuring efficient settling of fine material. Larger plenums enhance this separation process, and while there is no upper limit to plenum size, practical considerations dictate an optimal size to maintain efficiency.

Controlled Air Path

SERVODAY Air Assist: Managing Airflow for Seamless Operation

Controlling the air path through the mill is essential for the system's functionality. A discharge end seal on the take-away conveyor prevents air from being drawn back through the discharge system, ensuring proper airflow through the hammermill. This seal may range from a simple shroud to a powered rotary airlock, depending on system complexity.

Enhanced Mill Performance

SERVODAY Air Assist: Unmatched Performance for Biomass Processing

The SERVODAY Air Assist System provides a comprehensive solution for improving mill performance and efficiency. By optimizing air flow, controlling dust, and maximizing productivity, this system ensures seamless operation and consistent results, making it an indispensable component for biomass and wood material processing.

Optimizing Mill Performance

Key Equipment in SERVODAY Air Assist System

In the SERVODAY Air Assist System, crucial equipment includes the hammermill for grinding biomass and wood materials, the air assist system for enhancing grinding efficiency and dust control, cyclone and bag filter systems for material-air separation, plenum and settling chambers for fines settling, ductings for airflow management, blowers for air circulation, and rotary air lock valves for discharge control.