SERVODAY Air Assist System: Enhance Belagavi, Karnataka, India Pellet Quality with Precision

The SERVODAY Air Assist System optimizes airflow and particle distribution in the Tear Drop Hammer Mill, improving pellet quality. Its adjustable settings and precise control are designed to enhance pelletizing efficiency in Belagavi, Karnataka, India facilities.

Optimizing Grinding Efficiency

The SERVODAY Air Assist System: Elevating Grinding Performance

The SERVODAY Air Assist System enhances the efficiency and performance of the Tear Drop Hammer Mill by controlling the grinding chamber environment. By aiding in the movement of product through the screen perforations, this system allows for more efficient grinding, resulting in a uniform finished product with reduced heating and minimized dusting around the mill.

	Unit	SERVO-AAS1000	SERVO-AAS2000	SERVO-AAS4000	SERVO-AAS8000
Air Assist Volume	m3/h	2000 - 3100	4200 - 6200	8000 - 10100	9000 - 12600
Power*	kW	12.5 - 20.0	15.0 - 25.0	20.0 - 35.0	35.0 - 60.0
Hammer Mill Model	-	SERVO-HM1000	SERVO-HM2000	SERVO-HM4000	SERVO-HM8000

Enhance Hammer Mill Output with Superior Air Management

SERVODAY Air Assist System: Transforming Tear Drop Hammer Mill Performance in Belagavi, Karnataka

Elevate your biomass processing capabilities in Belagavi, Karnataka, through the SERVODAY Air Assist System, meticulously engineered for Tear Drop Hammer Mills. This advanced system optimizes air circulation and material distribution, guaranteeing consistent particle sizes and unmatched final product excellence.

Enhanced Airflow Design for Optimal Output
The SERVODAY system ensures meticulous control over airflow inside the mill, promoting consistent particle size, drastically improving product quality, and minimizing material wastage for operations based in Belagavi.
Customizable Settings for Tailored Production
Adapt your production to satisfy varying requirements with our customizable settings. Operators around Belagavi can fine-tune particle attributes, adjusting for different materials and uses to ensure maximum operational flexibility.
Simple Integration and Increased Effectiveness
Engineered for straightforward integration into existing Tear Drop Hammer Mills, the SERVODAY Air Assist System elevates operational efficiency, diminishing downtime and maximizing throughput. A superb solution for biomass plants in Belagavi, Karnataka, aiming for peak performance.
Broad Range of Material Applications
Perfectly adapted for a wide array of materials common in Belagavi, Karnataka, including:
1. Sugarcane Bagasse: A readily available local resource.
2. Soybean Stalks: Abundant in the Belagavi agricultural region.
3. Other Agro-forestry Residues: Optimizing usage of regional biomass.
Consistent Granulation
Achieve excellent granulation with our advanced system, increasing the overall value and usability of processed materials throughout Belagavi's agro-industrial sector.

Increased Productivity and Capacity

Boosting Productivity with SERVODAY Air Assist Technology

Designed to outperform non-assisted systems by 15-40%, air assisted grinding systems offer increased productivity and capacity. A general guideline suggests utilizing 1.25-1.50 CFM/In² of screen area to assist product and control dusting, with a pressure drop across the mill typically ranging from 2-5" W.C., depending on operational conditions.

Critical Considerations for Effective Operation

Navigating Efficiency: Key Considerations for SERVODAY Air Assist System

Several factors must be carefully considered to ensure the effectiveness of the SERVODAY Air Assist System. These include controlling air flow into the mill, establishing clear paths for air and product movement, separating the product from the air stream, and managing the air path within the system.

Efficient Dust Separation

SERVODAY Air Assist: Effective Dust Management for Enhanced Performance

After passing through the mill, the air must allow entrained fines to settle out before reaching the cyclone or filter system. This necessitates the inclusion of a plenum or settling chamber between the air/product conveyor and the pickup point, designed to reduce velocity and facilitate the settling of fine material.

Optimized Plenum Design

SERVODAY Air Assist: Precision in Plenum Design for Superior Separation

The plenum's design is crucial for effective air/fines separation. It must be engineered to minimize velocity, ensuring efficient settling of fine material. Larger plenums enhance this separation process, and while there is no upper limit to plenum size, practical considerations dictate an optimal size to maintain efficiency.

Controlled Air Path

SERVODAY Air Assist: Managing Airflow for Seamless Operation

Controlling the air path through the mill is essential for the system's functionality. A discharge end seal on the take-away conveyor prevents air from being drawn back through the discharge system, ensuring proper airflow through the hammermill. This seal may range from a simple shroud to a powered rotary airlock, depending on system complexity.

Enhanced Mill Performance

SERVODAY Air Assist: Unmatched Performance for Biomass Processing

The SERVODAY Air Assist System provides a comprehensive solution for improving mill performance and efficiency. By optimizing air flow, controlling dust, and maximizing productivity, this system ensures seamless operation and consistent results, making it an indispensable component for biomass and wood material processing.

Optimizing Mill Performance

Key Equipment in SERVODAY Air Assist System

In the SERVODAY Air Assist System, crucial equipment includes the hammermill for grinding biomass and wood materials, the air assist system for enhancing grinding efficiency and dust control, cyclone and bag filter systems for material-air separation, plenum and settling chambers for fines settling, ductings for airflow management, blowers for air circulation, and rotary air lock valves for discharge control.