SERVODAY Air Assist System: Enhance Bahrain Pellet Quality with Precision

The SERVODAY Air Assist System optimizes airflow and particle distribution in the Tear Drop Hammer Mill, improving pellet quality. Its adjustable settings and precise control are designed to enhance pelletizing efficiency in Bahrain facilities.

Optimizing Grinding Efficiency

The SERVODAY Air Assist System: Elevating Grinding Performance

The SERVODAY Air Assist System enhances the efficiency and performance of the Tear Drop Hammer Mill by controlling the grinding chamber environment. By aiding in the movement of product through the screen perforations, this system allows for more efficient grinding, resulting in a uniform finished product with reduced heating and minimized dusting around the mill.

	Unit	SERVO-AAS1000	SERVO-AAS2000	SERVO-AAS4000	SERVO-AAS8000
Air Assist Volume	m3/h	2000 - 3100	4200 - 6200	8000 - 10100	9000 - 12600
Power*	kW	12.5 - 20.0	15.0 - 25.0	20.0 - 35.0	35.0 - 60.0
Hammer Mill Model	-	SERVO-HM1000	SERVO-HM2000	SERVO-HM4000	SERVO-HM8000

Elevate Hammer Mill Productivity with Enhanced Airflow

SERVODAY Air Assist System: Transforming Tear Drop Hammer Mill Performance in Bahrain

Improve your industrial operations in Bahrain with the advanced SERVODAY Air Assist System, specifically engineered for Tear Drop Hammer Mills. This innovative system optimizes airflow dynamics and particle separation, which leads to a consistent output and improved product refinement.

Optimized Airflow for Excellent Material Processing
The SERVODAY Air Assist System precisely manages the airflow inside the hammer mill, leading to a uniform dispersal of material particles and improving the consistency of end products. Improve the effectiveness of your production with improved integrity and negligible material wastage.
Adjustable Configurations for Specific Material Requirements
Modify your production line to precisely align with detailed market specifications. Our system provides a range of adjustable configurations that permit operators within Bahrain and nearby regions to accurately adjust the aspects of processed materials, optimizing for diverse industrial utilizations.
Hassle-Free Integration and Greater Efficiency
Developed for simple assimilation with current Tear Drop Hammer Mills, the SERVODAY Air Assist System amplifies functional effectiveness by decreasing downtime and amplifying output. Perfect for processing facilities across Bahrain aiming to optimize their production levels.
Broad Usage in Industrial Material Handling
Appropriate for an array of materials frequently processed in Bahrain, including:
1. Chemicals: Assorted powders and granules
2. Minerals: Pulverized ores and aggregates
3. Food Processing: Grains, spices, and additives
Reduces Overheating and Improves Hammer Life
By effectively managing airflow, the SERVODAY system minimizes heat buildup within the hammer mill. This reduction in temperature not only prevents material degradation but also extends the lifespan of the hammers, leading to lower maintenance costs and increased operational uptime for businesses in Bahrain.

Increased Productivity and Capacity

Boosting Productivity with SERVODAY Air Assist Technology

Designed to outperform non-assisted systems by 15-40%, air assisted grinding systems offer increased productivity and capacity. A general guideline suggests utilizing 1.25-1.50 CFM/In² of screen area to assist product and control dusting, with a pressure drop across the mill typically ranging from 2-5" W.C., depending on operational conditions.

Critical Considerations for Effective Operation

Navigating Efficiency: Key Considerations for SERVODAY Air Assist System

Several factors must be carefully considered to ensure the effectiveness of the SERVODAY Air Assist System. These include controlling air flow into the mill, establishing clear paths for air and product movement, separating the product from the air stream, and managing the air path within the system.

Efficient Dust Separation

SERVODAY Air Assist: Effective Dust Management for Enhanced Performance

After passing through the mill, the air must allow entrained fines to settle out before reaching the cyclone or filter system. This necessitates the inclusion of a plenum or settling chamber between the air/product conveyor and the pickup point, designed to reduce velocity and facilitate the settling of fine material.

Optimized Plenum Design

SERVODAY Air Assist: Precision in Plenum Design for Superior Separation

The plenum's design is crucial for effective air/fines separation. It must be engineered to minimize velocity, ensuring efficient settling of fine material. Larger plenums enhance this separation process, and while there is no upper limit to plenum size, practical considerations dictate an optimal size to maintain efficiency.

Controlled Air Path

SERVODAY Air Assist: Managing Airflow for Seamless Operation

Controlling the air path through the mill is essential for the system's functionality. A discharge end seal on the take-away conveyor prevents air from being drawn back through the discharge system, ensuring proper airflow through the hammermill. This seal may range from a simple shroud to a powered rotary airlock, depending on system complexity.

Enhanced Mill Performance

SERVODAY Air Assist: Unmatched Performance for Biomass Processing

The SERVODAY Air Assist System provides a comprehensive solution for improving mill performance and efficiency. By optimizing air flow, controlling dust, and maximizing productivity, this system ensures seamless operation and consistent results, making it an indispensable component for biomass and wood material processing.

Optimizing Mill Performance

Key Equipment in SERVODAY Air Assist System

In the SERVODAY Air Assist System, crucial equipment includes the hammermill for grinding biomass and wood materials, the air assist system for enhancing grinding efficiency and dust control, cyclone and bag filter systems for material-air separation, plenum and settling chambers for fines settling, ductings for airflow management, blowers for air circulation, and rotary air lock valves for discharge control.