SERVODAY Air Assist System: Enhance Australia Pellet Quality with Precision

The SERVODAY Air Assist System optimizes airflow and particle distribution in the Tear Drop Hammer Mill, improving pellet quality. Its adjustable settings and precise control are designed to enhance pelletizing efficiency in Australia facilities.

Optimizing Grinding Efficiency

The SERVODAY Air Assist System: Elevating Grinding Performance

The SERVODAY Air Assist System enhances the efficiency and performance of the Tear Drop Hammer Mill by controlling the grinding chamber environment. By aiding in the movement of product through the screen perforations, this system allows for more efficient grinding, resulting in a uniform finished product with reduced heating and minimized dusting around the mill.

SERVO-AAS1000
SERVO-AAS2000
SERVO-AAS4000
SERVO-AAS8000
Air Assist Volume
m3/h
2000 - 3100
4200 - 6200
8000 - 10100
9000 - 12600
Power*
kW
12.5 - 20.0
15.0 - 25.0
20.0 - 35.0
35.0 - 60.0
Hammer Mill Model
-
SERVO-HM1000
SERVO-HM2000
SERVO-HM4000
SERVO-HM8000

Achieve Peak Performance with Superior Airflow

SERVODAY Air Assist System: Transforming Tear Drop Hammer Mill Efficiency Across Australia

Elevate your biomass processing operations throughout Australia with the SERVODAY Air Assist System, precisely engineered for Tear Drop Hammer Mills. This advanced system meticulously controls airflow and optimizes particle distribution, leading to consistently superior pellet characteristics and unmatched product excellence.

  • Optimized Airflow for Unmatched Pellet Quality
    The SERVODAY Air Assist System guarantees controlled and efficient airflow within the hammer mill, resulting in consistent particle distribution and high pellet density. Upgrade your pellet manufacturing process with exceptional structural integrity and significantly minimize dust generation.
  • Fully Adjustable Settings Tailored to Your Needs
    Customize your pellet production to align perfectly with specific market needs. Our innovative system offers adjustable settings, allowing operators throughout Australia to precisely fine-tune pellet characteristics, optimizing for a wide variety of biomass materials and diverse applications.
  • Effortless Integration and Improved Operational Efficiency
    Engineered for straightforward integration with existing Tear Drop Hammer Mills, the SERVODAY Air Assist System amplifies operational efficiency by substantially reducing downtime and increasing throughput. An excellent solution for biomass pellet plants across Australia looking to maximize their operational output.
  • Wide-Ranging Applications in Biomass Processing
    Ideally suited for processing various biomass materials common in Australia, including:
    1. Agricultural Byproducts: Wheat straw, sugarcane bagasse, and rice husks
    2. Forestry Residues: Hardwood and softwood chips, and sawmill waste
    3. Dedicated Energy Crops: Native grasses and fast-growing tree species
  • Reduced Energy Consumption and Operating Costs
    The optimized airflow design minimizes energy requirements, leading to significant reductions in operating costs. Enjoy a more sustainable and profitable pellet production process.

Increased Productivity and Capacity

Boosting Productivity with SERVODAY Air Assist Technology

Designed to outperform non-assisted systems by 15-40%, air assisted grinding systems offer increased productivity and capacity. A general guideline suggests utilizing 1.25-1.50 CFM/In² of screen area to assist product and control dusting, with a pressure drop across the mill typically ranging from 2-5" W.C., depending on operational conditions.

Critical Considerations for Effective Operation

Navigating Efficiency: Key Considerations for SERVODAY Air Assist System

Several factors must be carefully considered to ensure the effectiveness of the SERVODAY Air Assist System. These include controlling air flow into the mill, establishing clear paths for air and product movement, separating the product from the air stream, and managing the air path within the system.

Efficient Dust Separation

SERVODAY Air Assist: Effective Dust Management for Enhanced Performance

After passing through the mill, the air must allow entrained fines to settle out before reaching the cyclone or filter system. This necessitates the inclusion of a plenum or settling chamber between the air/product conveyor and the pickup point, designed to reduce velocity and facilitate the settling of fine material.

Optimized Plenum Design

SERVODAY Air Assist: Precision in Plenum Design for Superior Separation

The plenum's design is crucial for effective air/fines separation. It must be engineered to minimize velocity, ensuring efficient settling of fine material. Larger plenums enhance this separation process, and while there is no upper limit to plenum size, practical considerations dictate an optimal size to maintain efficiency.

Controlled Air Path

SERVODAY Air Assist: Managing Airflow for Seamless Operation

Controlling the air path through the mill is essential for the system's functionality. A discharge end seal on the take-away conveyor prevents air from being drawn back through the discharge system, ensuring proper airflow through the hammermill. This seal may range from a simple shroud to a powered rotary airlock, depending on system complexity.

Enhanced Mill Performance

SERVODAY Air Assist: Unmatched Performance for Biomass Processing

The SERVODAY Air Assist System provides a comprehensive solution for improving mill performance and efficiency. By optimizing air flow, controlling dust, and maximizing productivity, this system ensures seamless operation and consistent results, making it an indispensable component for biomass and wood material processing.

Optimizing Mill Performance

Key Equipment in SERVODAY Air Assist System

In the SERVODAY Air Assist System, crucial equipment includes the hammermill for grinding biomass and wood materials, the air assist system for enhancing grinding efficiency and dust control, cyclone and bag filter systems for material-air separation, plenum and settling chambers for fines settling, ductings for airflow management, blowers for air circulation, and rotary air lock valves for discharge control.

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