Containerized & Modular Push Floor for Biomass Storage and Discharge

SERVODAY Hydraulic Moving Floor System

The SERVODAY Hydraulic Moving Floor System, widely recognized as Push Floor, Moving Floor, Live Floor, Pull Floor, Sliding Floor, Live Bottom, Smart Floor, and SCHUBBODEN, is a fully engineered plug-and-play solution for biomass storage and controlled discharge.

Designed for pellet plants, CBG plants, biogas facilities, biomass power plants, and industrial fuel yards, the system delivers high-capacity performance, minimal maintenance, and fully automated operation. Heavy-duty hydraulic cylinders, abrasion-resistant floor slats, and intelligent PLC automation ensure smooth, uniform, and reliable material extraction under demanding conditions.

Reliable Biomass Extraction with Intelligent Hydraulic Precision

The system operates through sequential reciprocating hydraulic motion. During the power stroke, floor slats advance material forward; during retraction, individual slats prevent backflow. This ensures controlled discharge, eliminates bridging, and protects downstream equipment from load shocks.

High-torque hydraulic power packs and automation-driven speed control enable consistent performance across varying bulk densities and moisture levels.

Optimized Biomass Feedstock Handling for Maximum Plant Efficiency

Efficient biomass operations depend on uniform feed supply. Variations in particle size, moisture, or feeding consistency can affect pellet durability, combustion stability, or biogas yield.

SERVODAY GROUP provides integrated solutions covering size reduction, screening, conveying, and intelligent storage. These systems ensure continuous, homogeneous biomass flow, improving uptime, conversion efficiency, and overall plant productivity.

Compact. Relocatable. Rapid Deployment.

SERVODAY Containerized Hydraulic Moving Floor System

Installed within standard containers, this fully integrated plug-and-play version significantly reduces civil construction and installation time. It enables easy relocation and rapid commissioning.

Ideal for modular pellet plants and decentralized CBG or biogas units, it supports truck unloading, bulk storage, and precise discharge into conveyors or feeders with minimal site dependency.

Scalable Storage with Faster On-Site Execution

SERVODAY Modular Hydraulic Moving Floor with Pre-Fabricated Side Walls

This configuration offers expandable storage capacities with rapid erection. Pre-engineered steel side walls provide structural strength while minimizing civil costs.

Suitable for large biomass power plants and industrial fuel handling facilities, the modular design allows seamless expansion as plant throughput increases.

Turnkey Biomass Handling with Seamless Integration

Plug & Play Storage and Discharge Package

The complete system includes:

  1. Hydraulic power pack
  2. PLC-based control panel
  3. Abrasion-resistant floor slats
  4. Heavy structural frame
  5. Automation package

Designed for integration with screw conveyors, belt conveyors, and drag chain conveyors, the system requires minimal foundation work and supports fast-track renewable energy projects.

Globally Recognized Technology. Universally Accepted.

The SERVODAY system is internationally known under multiple regional terms including:

  1. SCHUBBODEN (Germany)
  2. Fond mouvant / Plancher mobile (France)
  3. Piso móvil (Spain)
  4. Pianale mobile (Italy)
  5. Schuifvloer (Netherlands)
  6. Ruchoma podłoga (Poland)
  7. Posuvná podlaha (Czech Republic)
  8. Piso móvel (Portugal)
  9. Skjutgolv / Gågolv (Sweden)
  10. Skubbebund (Denmark)
  11. Kävelevä lattia (Finland)
  12. Mozgópadló (Hungary)
  13. Podea mobilă (Romania)
  14. Pis mòbil (Catalonia)

Its global terminology acceptance reflects proven reliability across international markets.

Applications Across Renewable Energy Industries

Pellet Plants

Ensures uniform feeding into hammer mills and dryers. Prevents bridging and supports steady pellet production. Efficiently handles sawdust, wood chips, rice husk, and agro-residues.

CBG Plants

Provides controlled feeding of agricultural residues and organic biomass into shredders and digesters. Stabilizes digestion and enhances gas yield consistency. Handles high-moisture biomass without clogging.

Biogas Plants

Automates feeding into mixing pits and digesters. Reduces manual handling and improves methane generation efficiency through steady organic loading.

Biomass Power Plants

Delivers continuous, metered fuel supply into AFBC and CFBC boilers. Ensures uninterrupted combustion, improved stock management, and reduced manpower dependency.

Engineered for Challenging Biomass Conditions

Integrated Pyrolysis & Anaerobic Digestion Facilities

Handles wet agro-residues and low bulk density materials without bridging. Sequential hydraulic slats stabilize feed rates and maintain continuous reactor and digester operation.

Napier Grass Feeding Systems

Effectively manages fibrous, lightweight, high-moisture Napier grass. Eliminates rat-holing and ensures uninterrupted feeding into shredders and digesters.

RDF & Low-Density Fuel Handling

Provides wide-area extraction for RDF fluff and lightweight biomass. Maintains steady boiler feeding and optimizes combustion efficiency.

Materials Handled

The system is designed for:

Rice husk, sawdust, wood chips, wood shavings, planer shavings, bagasse, sugarcane trash, corn stalks, maize stover, wheat straw, paddy straw, cotton stalks, groundnut shells, crushed coconut shells, palm fiber, palm leaves, mustard husk, sunflower husk, coffee husk, RDF, MSW fluff, Napier grass, bamboo chips, forestry waste, bark, and shredded municipal waste.

Structural Strength for Heavy-Duty Performance

Floor slats are fabricated from high-strength abrasion-resistant steel.

The structural frame is engineered for high bulk density and moisture-rich biomass.

Modular wall configurations reduce civil work and increase installation flexibility.

Smart Automation for Precision Discharge

PLC panels, sensors, and optional SCADA integration enable:

  1. Discharge rate control
  2. Hydraulic pressure monitoring
  3. Adjustable stroke frequency
  4. Remote monitoring and predictive maintenance

This ensures precise material management and improved operational visibility.

Benefits Over Conventional Storage Systems

Compared to traditional silos or grab feeding systems, SERVODAY Push Floor offers:

  1. Uniform discharge across bunker width
  2. Elimination of bridging and rat-holing
  3. Reduced civil infrastructure
  4. Lower maintenance and manpower
  5. Controlled extraction protecting downstream equipment
  6. Improved safety and operational control

Flexible Capacities to Match Every Plant

Available in multiple widths and lengths, capacities range from compact 20–50 m³ modular units to large industrial bunkers exceeding 1000 m³.

Custom designs are engineered based on bulk density, moisture content, and plant throughput requirements.

Custom Boiler Feeding for Gasification & Syngas

SERVODAY designs specialized fuel feeding systems for bio-methanol and syngas applications. Solutions are engineered to handle wood chips, eucalyptus, and industrial biomass residues for reliable delivery into CFB, BFB, and gasifier boilers—ensuring consistent syngas quality and stable methanol production.

Comprehensive Training & Technical Support

SERVODAY provides structured training programs covering:

  1. Hydraulic system operation
  2. Preventive maintenance
  3. Material handling best practices
  4. Troubleshooting hydraulic drive systems

This ensures maximum efficiency, safety, and long-term reliability of your Hydraulic Moving Floor System.

Optimize Your Biomass Storage Today

Upgrade your biomass handling with a proven, globally recognized hydraulic moving floor solution engineered for reliability, automation, and performance.

Contact SERVODAY to request a customized proposal tailored to your feedstock characteristics, capacity requirements, and project budget.


Explore: https://servodaygroup.com/hydraulic-moving-floor-system